HVAC School - For Techs, By Techs Podcast Por Bryan Orr capa

HVAC School - For Techs, By Techs

HVAC School - For Techs, By Techs

De: Bryan Orr
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 HVAC School is the ever growing online source for real training topics for technicians in the Air-conditioning, Heating and Ventilation Fields. In the podcast, we will share recorded training, tech ride alongs, share challenging diagnostic scenarios. All to help make the industry, your company, and your truck a better place to be. Desenvolvimento Pessoal Economia Sucesso na Carreira
Episódios
  • Humidity, Airflow, and Refrigeration

    Humidity, Airflow, and Refrigeration
    Dec 11 2025
    In this episode of the HVAC School podcast, Bryan and Nathan dive deep into the challenges of humidity control in grocery stores and other refrigerated environments. While the conversation takes several entertaining detours (including discussions about morning radio shows, Indian weddings with elephants, and imaginary lava-heated homes), the core content provides valuable insights for HVAC and refrigeration technicians dealing with condensation and moisture issues in commercial refrigeration spaces. The hosts explain why humidity management is critical in grocery environments, where refrigerated cases and displays must maintain cold temperatures while preventing condensation on doors, frames, and floors. They discuss the evolution from traditional solutions—like energy-intensive frame heaters that kept surfaces above dew point—to modern strategies involving dedicated outdoor air systems (DOAS), strategic use of waste heat from refrigeration racks, and various dehumidification approaches. Nathan emphasizes that the key is maintaining proper dew point levels (typically targeting 45% relative humidity at around 72°F) while keeping the building under positive pressure to control moisture infiltration. A significant portion of the discussion focuses on airflow management and its impact on refrigeration equipment. The hosts explain how air curtains in display cases work on Bernoulli's principle to maintain cold temperatures, and why even minor disruptions to airflow patterns can cause product spoilage or increased energy consumption. They stress the importance of understanding building pressure dynamics, especially considering makeup air requirements for exhaust systems in sculleries and loading docks. The episode concludes with practical troubleshooting advice for technicians dealing with sweating cases and humidity problems. Nathan recommends systematically checking building pressure with a manometer, measuring dew point at multiple locations throughout the store, and verifying that door and frame heaters are functioning properly. He also suggests looking for intermittent fresh air sources and exhaust fans that might be disrupting the carefully balanced airflow patterns that keep moisture under control. Topics Covered: Dew Point vs. Relative Humidity: Why focusing on dew point (50-55°F typical target) is more important than relative humidity in grocery environmentsCondensation Prevention Strategies: Evolution from energy-intensive frame heaters to modern DOAS systems with reheat capabilitiesAirflow and Air Curtains: How Bernoulli's principle creates invisible barriers in refrigerated display cases and why disrupting these patterns causes problemsReheat Methods: Various approaches, including waste heat from refrigeration racks, electric reheat, and desiccant dehumidification systemsBuilding Pressure Management: Importance of maintaining positive pressure while managing fresh air requirements and exhaust systemsRadiant Heat Effects: How surface temperatures, not just air temperature, affect condensation on refrigerated casesTroubleshooting Humidity Issues: Systematic approach to diagnosing moisture problems, including pressure testing, dew point measurement, and identifying intermittent airflow sourcesReturn Air Placement: Benefits of pulling return air from underneath cases to capture the most humid air for dehumidification Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 7th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
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    51 minutos
  • The Finned-Tube Coil - Short #269

    The Finned-Tube Coil - Short #269
    Dec 9 2025

    In this short podcast episode, Bryan explores the history of the finned-tube coil, which is what we use for heat exchange in air-source air conditioners and heat pumps.

    Air-source HVAC systems have copper tubes threaded through thin metal fins. This design was optimized to ensure the greatest possible surface area for heat exchange to occur. However, prior to the finned-tube coil, HVAC coils looked more like plumbing projects with bare copper loops, which were heavy, costly, and inefficient.

    In the early 1900s, HVAC was essentially plumbing with higher expectations; capacity was dictated purely by size and charge. In the 1910s and 1920s, early air conditioning pioneers were already attempting to increase surface area with metal discs or pipes, which evolved to continuous sheet fins. The tube would move refrigerant, and the fins would collect heat from the air and pass it into the tube; the finned-tube coil was born. The added weight was minimal, but the contact area was increased by almost 3000%, meaning coils and charges could be smaller with added efficiency.

    This move was necessary because while we already knew that heat can indeed move without touching molecules (radiant transfer), radiant cooling had a unique challenge: dew point. Finned-tube coils rely on convection and only have temperatures below the dew point in a small area, which allows us to have a small drain pan. Aluminum was also plentiful after WWII, enabling finned-tube technology to evolve to louvered fins and reach the masses. By the 1960s, finned-tube coils were in all sorts of applications. However, it became clear that aluminum was fragile, and we have since innovated to overcome that challenge.

    There are three barriers that heat transfer must overcome: air-side film resistance (air is a poor conductor), wall conduction through the tube and fins, and refrigerant-side film resistance (oil inside or laminar flow). The fins help with air-side film resistance, so we want to clean and straighten them as much as possible.

    Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool.

    Purchase your tickets or learn more about the 7th Annual HVACR Training Symposium at https://hvacrschool.com/symposium.

    Subscribe to our podcast on your iPhone or Android.

    Subscribe to our YouTube channel.

    Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
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    13 minutos
  • Are Two Are Better Than One: Understanding Tandem Compressors

    Are Two Are Better Than One: Understanding Tandem Compressors
    Dec 4 2025
    In this comprehensive episode of the HVAC School podcast, host Bryan Orr sits down with three experts from Copeland to demystify tandem and trio compressor systems. Joining him are Gina Kahle (Multiples Engineering Manager with 12+ years at Copeland), Tyler Daniels (Product Management team member), and James Stevenson (Technical Sales veteran with 28 years of field experience). Together, they provide both the engineering perspective and real-world service insights that technicians need to understand these increasingly common systems. The conversation begins with the fundamentals: tandem and trio systems represent an evolution in compression modulation, allowing multiple compressors to work together on a single circuit rather than requiring separate circuits for each compressor. This design philosophy delivers significant advantages, including energy savings through better modulation, simplified system design, reduced costs, and the ability to meet stringent minimum modulation requirements (such as the 25% threshold for units under 60,000 BTUs per hour). The team emphasizes that tandems aren't just about pairing any two compressors together—Copeland engineers carefully consider application requirements, flow characteristics, and stress testing to ensure reliable oil management and system resonance control. A major focus of the discussion centers on practical service considerations that every technician needs to understand. James provides invaluable guidance on identifying whether a failed compressor in a tandem system can be replaced individually or requires replacing the entire tandem assembly. The "rule of thumb" is clear: compressors small enough to fit in residential systems (typically under 10 horsepower or about 7 inches in diameter) generally require full tandem replacement, while larger units may allow single compressor replacement. The distinction between "tandem ready" and non-tandem ready compressors becomes critical here—larger compressors (10+ horsepower) are typically sold tandem ready at wholesalers with the necessary oil equalization ports and sight glass connections, while smaller units are not. The episode also explores advanced topics, including the integration of Enhanced Vapor Injection (EVI) technology with tandem systems, particularly for cold climate heat pump applications. Gina explains how EVI extends the operating envelope down to -40°F, opening new markets and applications. The team discusses the transition to A2L refrigerants and how Copeland continues to innovate despite changing regulatory landscapes. Throughout the conversation, they emphasize the critical importance of proper oil management through oil equalization lines (OEL) and two-phase transfer lines (TPTL), and why maintaining these connections exactly as designed is non-negotiable for system longevity. Key Topics Covered: Tandem and Trio Basics: Definition and benefits, including energy savings, cost reduction, and design simplificationModulation Requirements: Meeting state-mandated minimum modulation thresholds (25% for units under 60,000 BTU/hr) Applications: Data centers, DOAS units, rooftops, chillers, and various commercial spacesCompressor Pairing Options: Fixed speed, digital, variable speed, two-stage, and mixed configurationsOil Management: Critical importance of oil equalization lines (OEL), two-phase transfer lines (TPTL), and gas equalization lines (GEL)Service and Replacement: How to identify tandem-ready vs. non-tandem-ready compressors; when to replace individual compressors vs. full tandem assembliesVisual Identification: Using compressor size (7" vs 9" diameter), port configuration, and horsepower ratings to determine replacement strategyPiping Configurations: Three-pipe vs. four-pipe designs and when each is necessaryInstallation Considerations: Importance of keeping oil equalization lines level (parallel to ground) and using proper mounting spacersEnhanced Vapor Injection (EVI): How EVI technology extends operating envelopes to -40°F for cold climate heat pump applicationsEnergy Efficiency Standards: Meeting IEER, IPLV, and upcoming IVEC standards through strategic tandem useCopeland Mobile App: Features, including parts lookup, resistance specifications, amperage mapping, AI Scout assistant, and technical bulletins Learn about the Copeland Mobile app at https://www.copeland.com/en-us/tools-resources/mobile-apps/copeland-mobile. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 7th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
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    50 minutos
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